Get energy efficient insulated 5000 MT Potato Cold Storage within ₹5 to ₹8 crore low cost made of PEB & PUF / PIR Panels affordable, durable, flexible payment and delivery term from Wedge India. The 5000 MT (Metric Ton) Potatoes Cold Storage is a facility designed to store up to 5000 metric tons of potatoes under controlled temperature and humidity conditions to preserve their quality for a longer period.
High-Tech Cold Storage Specifications – 5000 MT Capacity (Potatoes)
1. Civil & Structural
- Total Built-Up Area: ~35,000 – 45,000 sq. ft.
- Structure Type: RCC framed + steel roofing (or full PEB with insulated cladding)
- Insulation Panels: 100–150 mm thick PUF/PIR panels (0.4–0.5 W/m²K)
- Flooring:
Vapor barrier + PCC + insulation + reinforced concrete
Floor load: 3–5 MT/m²
- Roof Insulation: Double-layer PUF + waterproofing membrane
2. Refrigeration System
- Refrigerant: Ammonia (NH₃) or Freon (R404A/R407C) – environment-safe
- Cooling Capacity: ~250–300 TR (based on ambient & storage conditions)
- Compressors: Semi-hermetic/screw compressors with VFD (Variable Frequency Drive)
- Evaporators: EC fan-based ceiling-hung units
- Condensers: Evaporative or air-cooled
- Automation: Fully automated with PLC/SCADA-based temperature control
3. Automation & Control Systems
- Control Panel: PLC/SCADA integrated
- Remote Monitoring: Cloud/IOT-based system with app/web dashboard
- Alarm Systems: SMS/Email alerts for temperature/humidity/power failure
- Smart Sensors: Real-time sensors for temperature, humidity, gas levels
4. Electrical & Power Backup
- Connected Load: ~300–400 kW (may vary)
- DG Backup: 250–320 kVA genset
- UPS/AVR: For PLC & control systems
- Solar Plant (optional): 75–100 kW rooftop grid-tie system
- LED Lighting: Motion sensor & energy-saving
5. Temperature & Humidity Control
- Storage Temp.: 2°C to 4°C (ideal for potatoes)
- Humidity: 90–95% RH maintained
- Air Circulation: Uniform airflow with low turbulence
- CO₂ Management (optional): CO₂ scrubber for long-term potato preservation
6. Storage Layout
- Storage Type: Bulk or palletized stacking
- Stack Height: 16 to 20 ft
- Chamber Design: 2 to 4 chambers with load-unload zoning
- Handling Equipment: Forklifts/pallet trucks (if palletized)
- Ventilation Shafts: For gas release and fresh air intake
7. Safety, Fire & Miscellaneous
- Fire Safety: Smoke detectors, fire extinguishers, fire hydrants
- Surveillance: 24x7 CCTV with remote access
- Pest & Rodent Control: Integrated pest management system
- Security System: RFID/card access and visitor control
- Drainage System: Hygienic SS drainage for condensate water
Compliance & Certifications
FSSAI, MIDH/NHB norms, ISO 22000 (optional)
Green Building or GRIHA-compliant (optional)
Subsidy-ready technical design documentation
General Cold Storage Construction Price in India | Cost Estimate (2025)
| Component | Estimated Cost (INR) |
|---|---|
| Civil Construction (building, insulation, flooring) | ₹3.5 – ₹5 crore |
| Refrigeration Plant & Equipment (compressors, condensers, ammonia system, etc.) | ₹1.5 – ₹2.5 crore |
| Electrical Works (panels, wiring, transformers, DG sets, etc.) | ₹50 lakh – ₹1 crore |
| Miscellaneous (safety systems, automation, racks, interiors, etc.) | ₹30 – ₹70 lakh |
| Total Estimated Cost | ₹5 – ₹8 crore |
High-Tech 5000 MT Potato Cold Storage Cost Estimate
For a high-tech 5000 MT potato cold storage facility, the construction cost is notably higher due to advanced technologies, better energy efficiency, and automation systems.
Features of High-Tech Setup:
- Smart control system for temperature & humidity
- Data logging & real-time alerts via mobile/web
- Energy optimization with solar + VFD
- Modified atmosphere system (optional)
- CO₂/N₂ gas control for longer shelf life (if multi-commodity)
- Remote diagnostics & maintenance alerts
High-Tech Cold Storage Cost (Excluding Land): ₹13 crore to ₹18 crore
| Component | Estimated Cost (INR) |
|---|---|
| Land (1 to 1.5 acres – optional) | ₹1 crore – ₹3 crore (depends on location) |
| Civil Construction (premium structure with RCC frame + PUF panel rooms) | ₹5 crore – ₹6 crore |
| High-Efficiency Refrigeration System (Ammonia-based or modern Freon with VFD & automation) | ₹3 crore – ₹4 crore |
| Advanced Insulation (High-density PUF or PIR panels) | ₹1.5 crore – ₹2 crore |
| Automated Control & Monitoring System (IoT, remote access, cloud, PLC systems) | ₹50 lakh – ₹1 crore |
| Energy-Efficient Equipment (VFD compressors, EC fans, LED lighting, etc.) | ₹50 lakh – ₹1 crore |
| Solar Power Plant (Optional, 50–100 kW) | ₹40 lakh – ₹75 lakh |
| Fire Safety, Backup DG Set, Electrical Systems | ₹75 lakh – ₹1 crore |
| Material Handling Automation (palletization, forklifts, conveyors, etc.) | ₹75 lakh – ₹1.5 crore |
| Consulting, Design, Licensing, Contingency | ₹50 lakh – ₹1 crore |
